Energy Industry Solutions

Oil & gas downhole, wind turbine, power generation and grid storage — parts that have to survive where they cannot easily be revisited, built with full NDT, heat-lot traceability and long-term storage contracts.

Applications

What we make for energy

Oil & Gas Downhole Tools

Downhole tool bodies, flow-loop fittings, safety-valve internals and mud-motor stators in Inconel 718/625 and Hastelloy C-276. We finish turning before heat treatment to lock in grain flow, then machine sealing and bearing surfaces to ±0.01 mm with documented NDT (MPI or UT per ASTM E709/E114) before the lot ships. Common specs: API 11AX sand screens, API 6A wellhead components, and proprietary completion-tool geometries. We hold ±0.025 mm on critical flow-path dimensions and ±0.01 mm on sealing surfaces, with surface finishes from Ra 0.8 µm (sealing) to Ra 3.2 µm (structural). Full API 11AX and API 6A material and test documentation is standard, including MTRs, NDE reports and pressure-test records.

Wind & Power Generation

Turbine blade root fixtures, nozzle ring segments, combustion liner hardware, pitch and yaw bearing components, and generator housings for land and offshore wind (IEC 61400). We hold ±0.025 mm across the assembly and provide full heat-lot traceability on every load-bearing part. EN 10204 3.1 material certs and ISO 9001/AS9100 documentation is standard. Common materials: 17-4 PH H1150 (landing-gear pins), 316L (offshore structural), and forged 4340 (pitch bearings). We can also machine large-format fixture plates for blade-root inspection, holding flatness to < 0.1 mm across 2000 mm.

Grid-Scale Storage

Battery-module compression plates, bus-bar supports, rack hardware and thermal management plates for grid-scale BESS (battery energy storage system) installations. We deliver prototype-to-production through the same quality system, including long-term storage contracts for staged field deployment. 6061-T6 aluminum and 316L stainless are standard; thermal-interface surface flatness is guaranteed to your specification (typically < 0.1 mm across the plate face). Common features: precision-machined pilot holes for module alignment (±0.025 mm), threaded inserts for electrical connection hardware, and surface treatments for galvanic isolation between dissimilar metals. We support UL 9540 and UL 9540A fire-safety documentation requirements for BESS installations.

Solar panel array and renewable energy installation

Solar & Renewable Energy

Solar tracker actuator housings, mounting hardware, inverter heat-sink enclosures and power-conversion component plates for utility-scale PV installations. We work in 6061-T6 and 6063 aluminum with Type II or Type III anodizing for 25-year outdoor durability (ASTM B117 3000-hour salt-spray). Production volumes from pilot tracker units through 100k+ piece annual orders — same quality system from first article to last shipment. We hold ±0.05 mm on mounting-hole patterns across tracker spans up to 1500 mm, and flatness to < 0.1 mm on heat-sink interface faces. Full material certs (EN 10204 3.1), surface-finish readings and coating-thickness data ship with every lot.

Nuclear power turbine and generator components

Nuclear & Hydro Power

Turbine guide vanes, head-cover and bottom-ring segments, wicket gate components and penstock valve bodies for nuclear and hydroelectric plants. Materials: CA-6NM (ASTM A182 F6NM) for hydro turbine runners, 316LN for nuclear containment components, and forged 304/316 stainless for penstock valve bodies. Tolerances from ±0.025 mm on general features to ±0.005 mm on bearing and seal surfaces. All nuclear-grade components are documented to ASME Section III NQA-1 requirements, including NDE (VT, MT, PT, UT, RT as specified), material traceability, and special-process certifications. Our NQA-1 quality program is available for Level 1, 2, and 3 nuclear applications with full audit-access documentation.

Fuel cell bipolar plate and stack components

Fuel Cell & Hydrogen

Bipolar plate manifolds, end plates, compression frames and tooling fixtures for PEMFC, SOFC and alkaline fuel cell stacks. We machine in 316L stainless, aluminum 6061-T6 and graphite composites — holding ±0.01 mm on flow-channel dimensions for uniform gas distribution across the active area. Surface finish on flow-channel walls: Ra 0.8 µm or better to minimize pressure drop. We work with your cell-design team on flow-field geometry optimization and can provide CFD-correlated pressure-drop measurements on prototype plates before full production. Materials are selected for chemical compatibility with your electrolyte and coolants, and all documentation is structured for integration into your IEC 62282 safety and performance data package.

How we work

Materials, tolerances, collaboration

Energy hardware runs in unforgiving environments — downhole vibration and H₂S exposure, offshore salt spray, sustained thermal load on turbine stages. We work with oilfield service companies, wind-turbine OEMs, power-generation utilities and grid-storage integrators on parts that have to survive where they cannot easily be revisited. Every part ships with full traceability and NDT documentation that satisfies your drilling superintendent, turbine OEM or grid operator.

Materials and tolerances

We routinely machine Inconel 718 (AMS 5662) and 625 (AMS 5599), Hastelloy C-276, 17-4 PH H1150, and a range of super-duplex (ASTM A240 S32750) and carbon steels. For high-temperature service we finish turning before heat treatment so we can lock in grain flow. Tolerances are typically ±0.025 mm, with ±0.01 mm on sealing and bearing surfaces. We maintain certified heat-treatment supplier relationships so post-machining HT is handled without leaving our quality loop.

Traceability and NDT

Every load-bearing or pressure-bearing part ships with full heat-lot traceability, weld-procedure references where applicable, and a documented NDT pass when your print calls for it — MPI (ASTM E709), DPI (ASTM E165), UT (ASTM E114) or radiographic (ASTM E1742). We can hold your batch under a long-term storage contract if your field deployment is staged across quarters, with temperature-controlled and humidity-controlled options available.

Harsh-environment coatings

For salt-spray offshore and downhole applications we specify engineered coatings: HVOF tungsten carbide (0.005–0.010 in thick) for erosion resistance, electroless nickel (MIL-C-26074) for corrosion protection, and thermal barrier coatings for high-temperature gas-path hardware. Coating selection is made against your operating envelope — temperature, pressure, H₂S content, sand loading — so the coating outlives the run. We coordinate the coating supply chain and can include coating-thickness verification (ASTM D7091) in the lot traveler.

Custom Machined

Custom Machined Your Energy Components

With an extensive history in prototyping energy components, we bring a wealth of knowledge and expertise to every project. Send the CAD and the target outcome — engineering will reply with a focused quote within one business day, routed to the cell most familiar with this vertical.

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